DEVELOPMENT NOTE FOR BATTERYBACK-UP INTEGRATION


  1. AREA OF APPLICATION- MACHINARIES WHERE THERE IS A NEED OF UPS LIKE,
    • EXTRUSION LINES IN CABLE MACHINARIES
    • GALVENISING LINES IN STEEL WIRE PLANT
    • ENAMILING PLANTS
  2. PROBLEMS:
    • USE OF UPS IN THOES MACHINARIES IS VERY EXPENSIVE
    • UPS AWAILABLE IN MAKET ARE HAVING POWER LOSS 7-8%.
    • BECAUSE OF MIS-SYNCHRONISATION IN ABSENCE OF POWER.
    • NEEDS HIGHLY SKILLED PERSON FOR TROUBLE SHOOTING SO AVAILABILITY OF SUCH PEOPOLE IS A PROBLEM.
  3. SOLUTION:
    • TO REMOVE ABOVE PROBLEMS WE HAVE DEVELOPED A SYSTEM TO , INTEGRATE THE BATTERIES TO AC DRIVES ARE ALLREADY USED TO RUN THAE MACHINARIES. SO, IF POWER GOES OFF THE MACHINE WILL RUN THROUGH BATTERY POWER . BACK-TME IS DEPENDS UP ON THE QUANTAM OF BATTERY USED.

  4. BENEFITS:
      1. WE CAN GET THE UNINTERUPPTED POWER IN ECONOMICAL PRICE.
      2. WE CAN SAVE 7-8 % POWER LOSS WHICH WAS A WASTE WHEN WE ARE USING UPS , SO IN LONG RUN IT WILL BE A HUGE AMMOUNT.
      3. ALMOST ZERO MAINTENANCE.
    • SO, THIS IS OUR SINCERE REQUEST TO THE CUSTOMER TO EXPLORE ABOVE BENEFIT OF THIS TECHNOLOGY TO,
      1. NULLYFY THE SCRAP DURING POWER FAILOUR.
      2. IMPROVE THE PRODUCT QUALITY.
      3. SAVE ENERGY AND FOREGN CURRENCY BOTH TO AVOIDE THE PROCUREMENT OF UPS.

DEVELOPMENT NOTE FOR ENERTIA DRIVEN MACHINES


  1. AREA OF APPLICATION- ENERTIA DRIVEN CABLE MACHINARIES LIKE
    • TUBULAR MACHINES
    • STRANDING MACHINES
    • STRANDING MACHINES
    • SKIP STRANDING MACHINE
    • ARMOURING MACHINES
    • BOW TWISTER
    • BUNCHING MACHINES
    • DRUM TWISTERS
  2. PROBLEMS ARE BEING FACED
    • SINCE NOW, ABOVE CABLE MACHINARIES WHICH ARE HAVING SEPARATE MOTORS FOR CAGE AND CAPSTAN ARE SUFFERING FROM FOLLOWING PROBLEMS.
    • OVER TWISTING BETWEEN CAGE AND CAPSTAN, DURING POWER FAIL
    • BECAUSE OF MIS-SYNCHRONISATION IN ABSENCE OF POWER.
    • NON-UNIFORM LAY DURING EVERY STARTING AND STOPING THE MACHINE.
    • NON-UNIFORM LAY DURING PRESSING THE EMERGENCY P.B.
  3. SOLUTION
    • TO REMOVE ABOVE PROBLEMS WE HAVE DEVELOPED SPECIAL CIRCUITARY BY USING KINETIC ENERGY OF RUNNING MACHINES, AND CAME OUT WITH THE GOOD RESULT. WE HAVE MADE NEW PANEL BY USING THIS TECHNIC FOR M/S APAR INDUSTRIES UMERGOAN AND SILVASSA PLANT FOR SKIP STRANDING AND TUBULAR MACHINE. WE HAVE COMMISSIONED THE SAME SUCCSESFULLY. WE CAN INCORPORATE THIS TECHNIC IN EXISTING PANEL ALSO WITH A MINIMUM EXPENCE.

    • SO, THIS IS OUR SINCERE REQUEST TO THE CUSTOMER TO HAVE BENEFIT OF THIS TECHNOLOGY TO:
      • NULLYFY THE SCRAP DURING POWER FAILOUR.
      • IMPROVE THE PRODUCT QUALITY DURING EVERY START/STOP
      • MINIMISE THE ENERGY CONSUMPTION OF THE MACHINE.

Applications in ENERGY SAVING SYSTEM


  • Energy saving controls in Water Pumps
  • Energy saving controls Cooling Towers
  • Energy saving controls Air Compressors
  • Energy saving controls Chillers
  • Energy saving controls Lighting.
  • Auto Change Over Power System

Applications in CABLE INDUSTRY APPLICATION


  • CCV Line (HT cable Machine)
  • Sio Plas Line(HT Cable Machine)
  • Copper RBD machine.
  • Multiwire drawing machine..
  • Copper Taping Machine
  • Drum twister.
  • Sheathing Line
  • Armoring Machine
  • Lead Extruder
  • Aluminium Wire Drawing M/C
  • Copper Wire Drawing M/c
  • Stranding Machine
  • Pairing Machine

Applications in STEEL WIRE PLANTS


  • Control panel of Steel wire drawing machine.
  • Straight Wire Type.
  • OTO Type.
  • Control Panel for Galvanizing Plant With Battery back up system.
  • Control panel of Vertical Drop Coiler.